SLS Sintering Material Comparison

SLS Sintering Material Comparison

PA12, PA11, PA12-GF: mechanical properties and selection guide for your functional parts.

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Selective Laser Sintering (SLS) produces functional parts without supports, directly from nylon powder. The three most common powders — PA12, PA11 and glass-filled PA12 — offer very different performance characteristics. This comparison helps you choose.

Properties comparison

PA12PA11PA12-GF
Tensile strength48 MPa46 MPa51 MPa
Elongation at break18%30%4%
Elastic modulus1.7 GPa1.4 GPa3.2 GPa
Impact resistance (Charpy)5 kJ/m²8 kJ/m²3.5 kJ/m²
Max use temperature150 °C (short), 80 °C (continuous)80 °C (continuous)110 °C (continuous)
Density0.95 g/cm³1.04 g/cm³1.22 g/cm³
Indicative price (part)€€€€€€€€

Detailed material sheets

PA12 (Polyamide 12)

The most widely used SLS material. PA12 offers an excellent balance of strength, flexibility and cost. It's the default choice for most industrial applications.

Advantages

  • Best performance-to-price ratio in SLS
  • Good mechanical and chemical resistance
  • Grainy but uniform surface (dyeable)
  • Available from most SLS service providers

Disadvantages

  • Absorbs moisture (2–3%) affecting properties
  • Rough surface requires post-processing for visuals
  • Less flexible than PA11

Typical use cases

  • Functional parts in small/medium batches
  • Housings, connectors and clips
  • Industrial tooling and jigs
  • Automotive replacement parts

PA11 (Polyamide 11)

Derived from castor oil (bio-sourced), PA11 stands out for its superior flexibility and impact resistance compared to PA12. Ideal for parts subject to repeated stress.

Advantages

  • High elongation (30%): ductile and fatigue-resistant
  • Excellent impact and vibration resistance
  • Bio-sourced (castor oil)
  • Better chemical resistance than PA12

Disadvantages

  • More expensive than PA12
  • Less available (not all providers offer it)
  • Lower elastic modulus (less rigid parts)

Typical use cases

  • Living hinges and repeated-flex clips
  • Aerospace and automotive parts
  • Components subject to vibrations
  • Applications requiring bio-sourced certification

PA12-GF (Glass-Filled Polyamide 12)

Glass fiber reinforced PA12 offers significantly higher stiffness and thermal performance. It approaches the performance of injection-molded technical parts.

Advantages

  • High stiffness (3.2 GPa modulus, nearly double vs PA12)
  • Excellent thermal performance (110 °C continuous)
  • Low creep under load
  • Superior dimensional stability

Disadvantages

  • Very low elongation (4%): fails suddenly
  • Rougher and more abrasive surface
  • Accelerated wear on SLS equipment

Typical use cases

  • High-stiffness structural parts
  • Under-hood engine components
  • Industrial brackets and fixtures
  • Lightweight metal part substitution

How to choose?

Versatile functional parts at the best price → PA12

Flexible parts resistant to repeated impacts → PA11

Very rigid heat-resistant parts → PA12-GF

Frequently asked questions

What is the difference between PA12 and PA11?+
PA12 is more rigid and cheaper, it's the SLS standard. PA11 is more flexible (30% vs 18% elongation), more impact-resistant and bio-sourced. Choose PA11 if your parts undergo repeated bending or impacts.
Can PA12-GF replace metal parts?+
In some cases, yes. PA12-GF offers a 3.2 GPa modulus and good thermal performance. It can replace aluminum for non-structural parts requiring lightness, but not for parts under heavy mechanical loads.
Do SLS parts need post-processing?+
SLS parts come out with a characteristic grainy surface. For functional use, this is often acceptable. For visual finish, bead blasting, dyeing or chemical smoothing are recommended.
How much does an SLS part cost?+
SLS starts at around €20 per part. Price mainly depends on part volume and material. PA12 is the most affordable, PA11 and PA12-GF are 20–40% more expensive.

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